Invest In Top-Quality Roller Conveyors By Trimech India

Parts of a Roller Conveyor

Rollers:

• These are cylindrical metal or plastic tubes fitted with bearings.
• They support and move materials smoothly across the conveyor.

Conveyor Frame:

• The main structure is made of steel, aluminum, or stainless steel.
• They hold the rollers in place and give strength to the system.

Support Legs

• They are highly adjustable legs made in a tripod or H-shape design.
• Maintain the height and stability of the conveyor.

Motor / Drive Unit

• Usually, a 24V DC motor is connected by belts or chains.
• They help power the rollers and control the speed and direction of movement.

Bearings

• They are fitted and used on each end of rollers (precision or non-precision).
• They help bring down friction and allow smooth roller rotation.

Sprockets / Chains / Belts

• Mechanisms that link rollers to the drive motor.
• Transfer power evenly to move materials forward.

Pillow Block Bearings

• Bearings encased in blocks and bolted to the frame.
• They support the main shaft and keep the alignment steady.

Curved Rollers

• These are tapered or conical rollers.
• They help allow materials to move around corners smoothly.

1. Gravity Roller Conveyor

How it Works:

• It makes use of gravity to move items (no motor or power needed)
  
• Items roll down a sloped path using their own weight.
  
• It is absolutely perfect for light or medium loads with flat bottoms.

Applications: Warehouses, packaging, order picking, Parcel sorting, e-commerce centers, Temporary setup, or movable lines

2. Belt Driven Live Roller (BDLR) Conveyor

How it Works:

• A motor drives a continuous belt under the rollers.
  
• The belt makes the rollers spin, moving products smoothly.
  
• Can stop, reverse, or change direction easily.

Applications: Assembly lines, packaging, distribution, Mail sorting, warehouse transfer, Automated systems

3. Chain Driven Roller Conveyor

How it Works:

• It uses metal chains connected to sprockets on each roller.
  
• It also provides a strong grip & consistent power.
  
• It is made for heavy-duty, industrial loads.

Applications: Pallet transport, heavy manufacturing, Automotive, lumber, foundry, Harsh environments

Roller conveyors make material handling smarter, faster, and safer. They are designed and created in a way to offer flexibility. They fit anywhere(from small assembly lines to massive warehouses). They keep goods moving with minimal effort.

• Speed: They help move products quickly and safely. They offer a smooth and steady flow.
• Cost-Effective: Get a one-time investment & long-term payoff.
• Efficient: They help amp up workflow and reduce manual handling delays.
• Low Maintenance: They come with a straightforward design, fewer moving parts, and less downtime.
• Customizable: They are made to fit any space, layout, or load requirement.

At Trimech India, we know that roller conveyors are the backbone of material handling systems. Regular maintenance isn’t just about keeping them running — it’s about ensuring safety, efficiency, and long-term reliability. Our team offers complete inspection and servicing to keep your conveyors performing at their best.

What’s Involved in Maintenance?

Roller conveyors are made up of several connected parts(rollers, bearings, belts, and motors). They all work in sync. If one part fails, the entire system suffers. That’s why Trimech focuses on routine inspections, lubrication, cleaning, etc. This helps to keep every component functioning smoothly.

We start by checking rollers and shafts for wear. This helps us be sure all bearings move freely and quietly. The drive chains are properly oiled, and the rollers are cleaned to remove dust or residue that could cause blockages. Stainless steel rollers are washed with water and detergent. Also, coated rollers are treated with the best cleaners to prevent surface damage.

Preventive Maintenance

Our preventive maintenance services focus on spotting small issues…before they cause downtime. We check for uneven movement, roller misalignment, and worn bearings. We all know that rollers must always move evenly. Any vibration or wobble is corrected immediately. We help with that, too.

Trimech also accounts for environmental factors (e.g., temperature & humidity…which can impact conveyor performance). For systems that operate continuously, we recommend periodic cool-down intervals and scheduled maintenance breaks. Why? ‘Cause it helps prevent overheating and mechanical stress.