- August 29, 2025
- Category: Nitrogen Generators
Across different types of industries, the demand for uninterrupted, top-quality gas supply is growing faster than your imagination. From packaging and pharmaceuticals to metal cutting and laboratories, businesses need nitrogen and other gases in a form that is reliable, safe, and cost-efficient.
Traditional methods of sourcing (cylinders, bulk deliveries, or liquid tanks) can give rise to hidden costs, safety risks, & supply chain delays. That is why many companies are choosing to use on-site gas generation systems nowadays.
How It Works?
Air In, Purity Out – Ambient air is separated into its core components.
Selective Adsorption – Advanced filtration helps get rid of unwanted elements, leaving nitrogen or oxygen at the required purity.
Continuous Flow – Systems switch automatically to offer a steady supply.
Why Businesses Are Switching
| Advantage | Impact |
| Lower Costs | No dependence on deliveries or cylinder rentals. |
| Uninterrupted Supply | Continuous production with zero downtime. |
| Safer Operations | No handling of heavy or high-pressure cylinders. |
| Sustainable Choice | Less transport, lower emissions, smaller footprint. |
| Scalable Systems | Expand capacity easily as operations grow. |
Where It Fits Best
- Food processing & packaging industries
- Pharmaceuticals & healthcare industries
- Metal fabrication and laser cutting
- Electronics & semiconductors
- Heat treatment processes
- Research and different testing laboratories
Myths vs Facts: PSA Nitrogen Generators
Nitrogen is used in many industries today. Yet it is well known that when it comes to PSA nitrogen generators, there are too many myths around them, so let’s clear them up.
Myth 1:- PSA Generators Give Only Low Purity
Modern PSA systems can reach 99.999% purity…that’s more than enough for food, pharma, and even electronics. You can also adjust purity as per your need. Why pay for more than you use?
Myth 2: Liquid Nitrogen is Cheaper
Fact: Looks cheap. But add transport, storage, and losses, and it gets costly. PSA makes nitrogen on-site at nearly one-third the cost.
Myth 3: PSA Plants Need Operators 24/7
Fact: Old story. Today’s PSA plants are fully automatic. Start, stop, monitor—everything is built in. They run on their own. You only need power.
Myth 4: Maintenance is a Headache
Fact: No. PSA plants need only routine care. Change filters, check sensors, that’s it. Many suppliers even take care of this under an AMC. Much easier than handling cylinders every day.
Myth 5: Molecular Sieves Must Be Changed Every Year
Fact: Wrong. Good systems last for years without major change. If the design is poor, then problems come. Choose the right supplier and save big money.
Myth 6: Startup Often Takes Hours
Fact: This is false. Normal startup takes only 2–5 minutes. The long wait happens only the first time. After that, it’s quick and ready to go.
Myth 7: All Applications Need Ultra-High Purity
Fact: No. Some industries, like food or tyres, can work with lower purity. Why spend more? PSA lets you pick the purity you need. That’s smart savings.
The Takeaway
On-site generation is undoubtedly a future-proof solution. By producing gas exactly when and where it’s needed, several industries save costs, improve safety, and move closer to sustainable operations. Why wait to invest in PSA nitrogen generators then? Get in touch with Trimech India today.