5 Tips to Store Your Dust Collection Equipment Long-Term

We all know that a dust collector system cannot be directly installed at the job site right away. The equipment needs to first go through fabrication and then be shipped to the site before installation can occur. However, there may be times when the dust collection equipment needs to be stored on-site for an extended period before it can be installed and put into operation. 

To prevent any damage and ensure the equipment maintains its full operational capabilities during this long-term storage period, it’s crucial to follow proper long-term storage procedures. Many industries face the challenge of needing to store dust collection systems for over a month on-site. To help preserve your equipment, here are 5 useful tips to keep in mind for long-term dust collector storage.

5 Tips for Long Term Storage of Your Dust Collection Equipment

Proper storage is crucial to keeping your dust collection equipment in good condition, especially if you won’t be using it for an extended period. Here are 5 tips to help you store your equipment safely for the long term:

1. Cover All Openings 

When your dust collector arrives, the supplier likely covered any openings with plugs, plastic, or plywood to protect the interior during shipping. Leave these coverings in place if you plan to store the unit. You should also cover any unprotected openings using similar materials to prevent moisture, snow, rain, or debris from getting inside the equipment.

2. Store Indoors in a Controlled Environment 

The main components like the collector housings, parts, and auxiliary pieces should be stored indoors in an area with controlled temperature and humidity levels. This prevents humid air from damaging sensitive components. For extra protection during extended storage periods, you can place desiccant packs inside any electrical enclosures to absorb moisture. If you don’t have enough indoor space for everything, you can store some items like cages, bags, and collector parts in a dry, enclosed shed. This will shield them from harsh outdoor conditions.

3. Cover Painted Equipment 

Manufacturers ship steel pieces like platforms, railings, framing, and structural supports individually. These are painted to prevent corrosion as specified in your contract. If this painted equipment must be stored on-site for a long period, make sure to cover it with weatherproof tarps or plastic sheeting to protect the painted surfaces.

4. Inspect Periodically 

No matter where your equipment is stored, you should inspect it regularly. Check that all weatherproof coverings are intact with no tears or rips that could allow moisture intrusion. If you find any damage, repair the covering right away. For extra protection against pooling water on horizontal surfaces, you can prop up a center pole or add cross-members.

5. Take Care with Accessories 

Certain accessory components like rotary airlock valves, screw conveyors, and exhaust fans require some additional care. Follow any specific manufacturer instructions for preparing these items for long-term storage. Keeping them well-protected will prevent potential damage from moisture, dust, or pests.

Also Check out: 7 main reasons to maintain your dust collector

Dust Collection System Maintenance Guidelines

Check Dust Emissions

• You should monitor dust emissions from the system regularly. Visible dust coming out means the collection is not efficient enough.
• It is important to conduct emissions testing at regular intervals. This will help identify any issues with the system’s dust capture performance.
• If dust emissions are higher than acceptable levels, it may require adjustments or repairs to improve collection efficiency.

Replace Filters Timely

• Replace the filter bags or cartridges as per the manufacturer’s recommended schedule. Do not run them longer than their rated lifespan.
• Clogged and choked filters increase the pressure drop across the system. This forces the fan to work harder, using more energy.
• Always follow the manufacturer’s guidelines on maximum usable filter life. Replacing them timely is crucial for system performance.

Maintain Proper Airflow

• Ensure all dampers, blast gates, and other airflow controls are properly adjusted to design specifications.
• Low airflow velocities lead to dust buildup and settling inside the ductwork over time.
• Excessively high airflow velocities can overload and prematurely damage the filter media.
• Periodic checks and balancing of airflow are necessary for efficient dust transport.

Inspect Dust Collector Housing

• Regularly inspect the complete dust collector housing for any holes, leaks, excessive wear, or other damage.
• Any such damage should be repaired promptly to maintain the unit’s designed suction capability.
• Keep all access doors and openings properly sealed when the system is running to prevent air leaks.

Monitor System Pressure Drop

• The pressure drop across the dust collectors should be checked and monitored regularly.
• A higher-than-normal pressure drop indicates excessive dust buildup or partially clogged filters.
• If the pressure drop is abnormal, you may need to adjust the bag cleaning cycle frequency accordingly.
• Consistent high-pressure drops can significantly impact fan energy consumption.

The Takeaway – Consider Trimech India For Dust Collection Equipment 

By following the above 5 tips, you’ll be able to properly store your dust collection equipment for long periods without any issues. Taking these precautions ensures your system stays in good condition and remains fully operational whenever you’re ready to install and use it, even after months of storage. If you have any other queries or need professional guidance on dust collector storage and maintenance, you can reach out to the experts at Trimech India. Visit www.trimechindia.com or consider purchasing your industrial dust collection systems from Trimech India for quality products backed by knowledgeable service and support.

FAQs

Q: What are the main parts of a dust collection system?
A: The major components are the collection hood, ductwork, dust collector, fan, and discharge equipment.

Q: How can I protect my dust collector during long-term storage?
A: Cover all openings, store indoors with controlled temperature/humidity, cover painted surfaces, inspect regularly, and take care with accessories.

Q: Why is it important to replace dust collector filters on time?
A: Replacing filters per guidelines prevents clogging, high-pressure drops, excess energy use, and poor performance.

Q: What happens if the airflow in my dust collection system is not properly balanced?
A: Low airflow causes dust buildup in ducts, while excessive airflow can overload and damage filters.